Open Journal Systems

Functional Approach to Development of Hybrid Technology of Cutting Diamond Carbides

А.F. Salenko, V.Т. Shchetinin, G.V. Gabuzian, V.А. Nikitin, S.А. Klymenko, А.М. Potapov, Lj. Tanovic

Article ID: 460
Vol 2, Issue 1, 2018, Article identifier:

VIEWS - 593 (Abstract) 236 (PDF)


Background: Modern composite materials have a number of advantages in comparison with the traditionally used ones and allow implementing new methods of processing, which makes the finished product cheaper and makes its use more efficient.

Objective: In order to improving the surface quality and productivity taken by A functional approach. 

Method: A functional approach to the development of cutting technologies for Carbide and Super Hard Multilayered Composites is considered. It allows, by alternating the effects of different nature, to obtain qualitative edges, to lower the residual stresses in the surface layers, and to achieve a high surface quality. The essence of the approach is that the method of impact is determined on the basis of a morphological search of options for the execution of individual surface elements, each of which, combined into a set, uniquely forms the function of the finished product. The cutting is determined by a rational sequence of execution of technological transitions, provided that each harmful intermediate function at the finish stage turns into neutral or complements the required useful function.

Results: Examples of figured cutting of plates from polycrystalline diamond-containing materials are given, the results of obtaining qualitative edges are shown.

Conclusion: Thanks to the proposed technology based on the use of a functionally oriented approach, the functions of the tool for cutting are divided between the tool itself and the product part. As a result, the processing speed increases more than 3 times, and a high cut quality is achieved.


Hybrid technology; super hard composites; hydro jet; hydro abrasive cutting; laser cutting; water jet guided laser treatment

Full Text:


Included Database


. Superhard materials. Obtaining and application: In 6 vol. / edited by N. V. Novikov. – K. : Nauk. dumka, 2003. – vol. 1. – 320 p.

. Salenko A. F., Shchetinin V. T., Fedotyev A. N. Improving accuracy of profile hydro-abrasive cutting of plates of hardmetals and superhard materials // J. of Superhard Mat. – 2014. – vol. 36, № 3. – Р. 199–207.

. Methods of cutting for workpieces of hardmetal and cBN-based polycrystalline superhard material / A. F. Salenko, V. T. Shchetinin, A. N. Fedotyev et. al. // J. of Superhard Mat. – 2015. – vol. 37, № 4. – Р. 271–281.

. A Decomposition Approach for Manufacturing System Design // David S. Cochran, Jorge F. Arinez, James W. Duda, Joachim Linck. - Department of Mechanical Engineering Massachusetts Institute of Technology Cambridge, MA, U.S.A. 02139.

. R. S. Srinivasan, K. L. Wood and D. A. McAdams Functional Tolerancing: A Design for Manufacturing Methodology// Department of Mechanical Engineering, The University of Texas, Austin, USA. - Research in Engineering Design (1996) 2: 99-115 1996 Springer-Verlag London Limited.

. Golibardov E. Method of functionally based analyze. – Kiyv, Technica, 1999. - 240 p.

. M.S. Essersa, T.H.J. Vanekera A Function Based Approach for Designing Intelligent Flexible Automated Manufacturing Environments// 45th CIRP Conference on Manufacturing Systems 2012. doi: 10.1016/j.procir.2012.07.046.

. French M. J. Design principles applied to structural functions of machine components // J. of Eng. Design. – 1992. – 3 (3). – Р. 229–241.

. About some results of processing SiC-microarrays by Hydroabrasive Precision Jet / O. Salenko, G. Gabuzyan, Y. Myronov, V. Nikitin // J. of Mech. Eng. NTUU «Kyiv Polytechnic Institute». – 2013. – P.178–184.

. Klimenko S. A., Mel’niichuk Yu. A., Vstovskii G. V. Interreation between the Structure Parameters, Mechanical Properties of Sprayed Materials and the Tool Life in Cutting Them // J. of Superhard Mat. – 2008. – vol. 30, №. 2. – Р. 115–121.

. Synergy and fractals in Material Science / V. S. Ivanova, А. S. Balankin, I. Zh. Bunin, А. А. Oksogoiev. – М.: Nauka, 1994. – 384 p.

. Hashish M., “Aspects of abrasive-Waterjet Performance Optimization”, Proceeding of 8-rd International Symposium on Jet Cutting Technology, Durham, England, 09.1996.

. Simulation of Laser Cutting / W. Schulz, M. Niessen, U. Eppelt, K. Kowalick // The Theory of Laser: Mat. Proces. – John Dowden. Springer pb., 2009. – № 119. – Р. 21–69.

. Gindin P. D. A mathematical model of thermal cleaving of brittle anisotropic materials // Surface. – 2010. – № 1. – P. 14–18.

. Kholodnyi V., Salenko, O. (2016) The water jet guided laser method in punching honeycomb cores for aerospace sandwich panels, Eastern-European Journal of Enterprise Technologies, Vol. 1, № 5(79), pp. 19–30. DOI 10.15587/1729-4061.2016.59870

(593 Abstract Views, 236 PDF Downloads)


  • There are currently no refbacks.

Copyright (c) 2018 Materials Science: Materials Review

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.